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Home » Nano-crystallization

Nano-crystallization

nanoemulsification-1
Industrial Sonomechanics (ISM), offers ultrasonic processors for the production of nanosized drug crystals. Our patented Barbell Horn® Ultrasonic Technology (BHUT) allows us to scale up processes from the lab to the industrial scale, guaranteeing reproducible and predictable results.

Overview

Many biologically active compounds (e.g., drugs and nutraceuticals) exhibit poor water solubility, which complicates their delivery to the blood stream and reduces the associated bioavailability. Top-down nano-crystallization (particle size reduction to the nanometer range) of these substances increases their aqueous dissolution rate and solubility, which results in improved bioavailability, accelerated onset of action, and decreased potential of harmful side-effects.
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Case Studies & Application Reports

Ultrasonic Nano-crystallization of Nifedipine
CASE STUDY
Download PDF
Ultrasonic Nanocrystallization of Nifedipine
Nano-crystallization for Improved Drug Delivery
APPLICATION REPORT
Download PDF emulsion
Sonofragmentation of Excipient Crystals
APPLICATION REPORT
Download PDF
View All case studies

Blog Posts

Recap: Adhesives & Bonding Expo
08/03/26

Recap: Adhesives & Bonding Expo

Recap: Adhesives & Bonding Expo

Industrial Sonomechanics (ISM) had a great time exhibiting at the ...

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Ultrasonic Extractor Pro-Lite
06/30/26

Pro-Lite™: Semi-Automated Ultrasonic Extractor for Pilot-Scale Production

Ultrasonic Extractor Pro-Lite

We are excited to spotlight theUltrasonic Extractor Pro-Lite™— a sem...

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What Is an Ultrasonic Processor? A Beginner’s Guide
06/26/26

What Is an Ultrasonic Processor? A Beginner’s Guide

What Is an Ultrasonic Processor? A Beginner’s Guide

An ultrasonic processor is a device that uses high-frequency sound w...

Read more...
Read All Blog Posts

Customer Testimonials

Khara Cartagena, Cannabis and Hemp Productions May 2016

“We recently purchased a BSP-1200 system from ISM and were very impressed with its performance. The word got out, and one of our customers came to our facility to perform CBD-oil emulsion tests with the system. Though he was initially skeptical, after running the machine for only 1 min he got far better results to what he was able to achieve in over an hour with his conventional ultrasonic processor. He absolutely loved the BSP-1200 and bought it off from us that same day to take to his facility in CA! We have now decided to go straight for ISM’s production-scale ISP-3000 processor.”
See More Customer Testimonials

Videos

  • ISM’s Barbell Horn® Ultrasonic Technology Introduction and How We Scale Up



  • Translucent Nanoemulsion Produced with LSP-600 and BSP-1200 in the Batch Mode



  • Making a Translucent Nanoemulsion with ISP-3000 in the Flow-Through Mode



Watch All videos

Ebooks

  • MAKING STABLE EMULSIONS
    A Guide to Formulation and Processing
    Conditions Optimization

    Download PDF

FAQs

  • Ultrasonic Dispersing & Wet Milling FAQ’S

    Read FAQs

Have Questions?

Consult with an application specialist
or request a quotation.

Contact Us

Frequently Asked Questions

What is the LSP-600 ultrasonic processor used for?

The LSP-600 is ISM’s laboratory-scale ultrasonic processor designed for feasibility testing, R&D, and process optimization. It is used for nanoemulsion formulation, extraction and cell disruption, degassing, dispersing and deagglomeration, and nano-crystallization at lab scale. It handles liquid volumes from 15 mL to 2 L and operates in both batch and flow-through configurations.

What makes the LSP-600 different from a standard lab sonicator?

Unlike conventional lab sonicators, the LSP-600 uses ISM’s patented Barbell Horn® Ultrasonic Technology (BHUT), which generates significantly higher ultrasonic amplitudes (up to 100 microns) than standard probes. It is also engineered for direct scale-up — any process developed on the LSP-600 can be transferred to the BSP-1200 or ISP-3600 without re-optimization.

What is the processing capacity of the LSP-600?

The LSP-600 handles 15 mL to 100 mL in batch mode with the Conventional Horn (CH), 100 mL to 500 mL in batch mode with the Full-Wave Barbell Horn (FBH), and 500 mL to 2 L in flow-through mode. Productivity rates range from approximately 200 mL/h for demanding tasks like pharmaceutical nanocrystallization, up to 10+ L/h for fast processes like degassing.

Is the LSP-600 globally compliant?

The LSP-600 is built with global compliance in mind. All wetted parts — 316 stainless steel reactor chamber, Ti6Al4V titanium horns, and Buna-N or Teflon gaskets — are food compatible. It carries CE and TÜV certification and is used globally in pharmaceutical research studies and various R&D trials.

Can the LSP-600 scale up to production?

Yes. The LSP-600 is specifically designed as the first step in ISM’s scale-up pathway: LSP-600 (lab) → BSP-1200 (bench) → ISP-3600 (industrial). Because all three processors use the same BHUT technology, process parameters developed on the LSP-600 transfer directly — with no loss in amplitude, processing conditions, or result reproducibility.

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Webcast Recording: Ultrasonic Liquid Processing for Cannabis Oil Nano-Emulsification & Extraction

Translucent Nanoemulsion Produced with an Industrial-Scale Ultrasonic Processor, ISP-3000

Ultrasonics 2016 Conference Presentation by Dr. Alexey Peshkovsky, Industrial Sonomechanics, LLC.

Can CBD or THC be Made Water-Soluble?

Barbell Horn Ultrasonic Technology by Industrial Sonomechanics

Can CBD or THC be Made Water-Soluble?

Ultrasonic Degassing of Water with Detergent

Translucent Nanoemulsion Produced with an Industrial-Scale Ultrasonic Processor, ISP-3000

Ultrasonic Degassing of Heavy Industrial Gear Oil

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Ultrasonic Dispersion of Carbon Black in Water, 10 Liter Batch

Ultrasonic Cavitation Produced by HBHO at Amplitudes of 30 and 100 microns

Ultrasonic Removal of Air Bubbles from Epoxy Resin, Batch Mode

Water in Oil Nanoemulsion Prepared by High-Intensity Ultrasound

Barbell Horn Ultrasonic Technology by Industrial Sonomechanics

BSP-1200 Bench-Scale Ultrasonic Processor – Barbell Horn Replacement Procedure

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