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Home » Dispersing & Deagglomeration

Dispersing & Deagglomeration

ultrasonic dispersing of pigments such as paints
The dispersing of powders into liquids is an important step in the formulation of various products, such as paint, ink, coatings, and other polishing media. ISM’s processors are able to achieve a homogeneous dispersing, deagglomeration and milling at lab, bench and industrial scale.

Overview

Paint is not only used for decorative purposes but it is also used as a coating material used in automotive, construction, mechanical engineering and many other industries. You can improve your paint, color and coatings by using the sonication method for dispersing. Toner powder used for laser printers and photocopiers are used in order to achieve the best printing results in bright fine colors, while achieving low consumption and best adhesion to all types of print paper. Developing the best possible formulation and smallest particle size are important steps to achieving the best ink product. Ultrasound is an efficient dispersing method and unlike other technologies, it is less costly and easier to operate and maintain. ISM’s patented Barbell Horn® Ultrasonic Technology makes the dispersing process easy to scaled up from laboratory to the industrial scale while maintaining the same final product quality.
inks and dispersing of pigments

Blog Posts

Recap: 4th International Process Intensification Conference (IPIC4)
09/10/26

Recap: 4th International Process Intensification Conference (IPIC4)

Recap: 4th International Process Intensification Conference (IPIC4)

Industrial Sonomechanics (ISM) was honored to participate in the 4...

Read more...
Recap: Adhesives & Bonding Expo
08/03/26

Recap: Adhesives & Bonding Expo

Recap: Adhesives & Bonding Expo

Industrial Sonomechanics (ISM) had a great time exhibiting at the ...

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Ultrasonic Extractor Pro-Lite
06/30/26

Pro-Lite™: Semi-Automated Ultrasonic Extractor for Pilot-Scale Production

Ultrasonic Extractor Pro-Lite

We are excited to spotlight theUltrasonic Extractor Pro-Lite™— a sem...

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Read All Blog Posts

Customer Testimonials

Petri Jokiranta, Managing Director, Adpap Ltd.

“Adpap Ltd. is a pulp and paper, paint, chemical, raw material and additive process expert with clients around the world. We have been using ISM`s ISP-3000 industrial system since 2014. We have successfully implemented their equipment in several of our processes and are very satisfied with the results. ISM has been excellent in responding to questions and addressing any of our concerns. We look forward to working with them on many upcoming projects in the near future.”
See More Customer Testimonials

Videos

  • Ultrasonic Tools for Advanced Composite Manufacturing
  • Ultrasonic Dispersion of Carbon Black in Water, 10 Liter Batch
  • Ultrasonic Dispersion of Carbon Black in Water, 750 ml Batch
Watch All videos

FAQs

  • Ultrasonic Dispersing & Deagglomeration FAQ’S
    Download PDF

FAQs

  • Ultrasonic Systems & General Processing FAQ’S
    Read FAQs

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Frequently Asked Questions

What is the LSP-600 ultrasonic processor used for?

The LSP-600 is ISM’s laboratory-scale ultrasonic processor designed for feasibility testing, R&D, and process optimization. It is used for nanoemulsion formulation, extraction and cell disruption, degassing, dispersing and deagglomeration, and nano-crystallization at lab scale. It handles liquid volumes from 15 mL to 2 L and operates in both batch and flow-through configurations.

What makes the LSP-600 different from a standard lab sonicator?

Unlike conventional lab sonicators, the LSP-600 uses ISM’s patented Barbell Horn® Ultrasonic Technology (BHUT), which generates significantly higher ultrasonic amplitudes (up to 100 microns) than standard probes. It is also engineered for direct scale-up — any process developed on the LSP-600 can be transferred to the BSP-1200 or ISP-3600 without re-optimization.

What is the processing capacity of the LSP-600?

The LSP-600 handles 15 mL to 100 mL in batch mode with the Conventional Horn (CH), 100 mL to 500 mL in batch mode with the Full-Wave Barbell Horn (FBH), and 500 mL to 2 L in flow-through mode. Productivity rates range from approximately 200 mL/h for demanding tasks like pharmaceutical nanocrystallization, up to 10+ L/h for fast processes like degassing.

Is the LSP-600 globally compliant?

The LSP-600 is built with global compliance in mind. All wetted parts — 316 stainless steel reactor chamber, Ti6Al4V titanium horns, and Buna-N or Teflon gaskets — are food compatible. It carries CE and TÜV certification and is used globally in pharmaceutical research studies and various R&D trials.

Can the LSP-600 scale up to production?

Yes. The LSP-600 is specifically designed as the first step in ISM’s scale-up pathway: LSP-600 (lab) → BSP-1200 (bench) → ISP-3600 (industrial). Because all three processors use the same BHUT technology, process parameters developed on the LSP-600 transfer directly — with no loss in amplitude, processing conditions, or result reproducibility.

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