• Skip to primary navigation
  • Skip to main content
  • Skip to footer
  • Home New
  • Products & Services
    • LSP-600 Laboratory-Scale Processor
    • BSP-1200 Bench-Scale Processor
    • ISP-3600 Industrial-Scale Processor
    • Ultrasonic Extraction Systems
    • All-In-One NanoStabilizer®-LSO
    • All-In-One NanoStabilizer®-LSSP
    • All-In-One NanoStabilizer®-LT
    • Spare Parts & Accessories
    • Equipment Rental and Leasing
    • Tech Support/Consulting/Training
  • Technology
    • Barbell Horn® Ultrasonic Technology
    • High Amplitudes After Scale-Up
    • Water-Cooled Transducer Advantages
  • Industries
    • Medical Cannabis
    • Pharmaceutical
    • Cosmetic & Dermatological
    • Food & Beverage
    • Nutraceutical
    • Pesticide & Insecticide
    • Candle Wax, Oil & Adhesive
    • Paint, Ink & Coating
  • Processes
    • Production of Nanoemulsions
    • Degassing & Deaeration
    • Extraction & Cell Disruption
    • Dispersing & Deagglomeration
    • Nano-Crystallization
    • Alternative/Biological Fuels
    • Petroleum Fuel Upgrading
  • About Us
    • Introduction to ISM
    • Our Customers
    • Our History
    • Careers
    • Events
  • Resources
    • Knowledge Hub
    • Videos
    • Books & Ebooks
    • Intellectual Property
    • Peer-Reviewed Publications
    • Frequently Asked Questions
  • FAQs
  • Web Store
  • Blog
  • Contact Us
  • Made In USA
Home » Petroleum Fuel Upgrading

Petroleum Fuel Upgrading

stock-photo-private-jet-receiving-fuel-from-tanker-truck-5331673
ISM offers high-amplitude ultrasonic processors for upgrading petroleum fuels by sulfur removal (desulfurization), emulsification with water (production of emulsion fuels) and degassing, significantly increasing the value of the fuels and reducing many of their harmful environmental and health effects.

Overview

Crude oil contains many toxic sulfur compounds that must be removed to ensure that crude oil-derived petroleum fuels comply with current environmental regulations. High-amplitude ultrasound-assisted oxidative desulfurization is an effective alternative technology to traditional sulfur removal by hydrotreating, allowing the process to be carried out under milder conditions, faster, safer and much more economically.

Burning petroleum fuels (e.g., in power boilers, marine and truck diesel engines) produces many greenhouse gasses and pollutants (nitrous oxides, hydrocarbons, carbon monoxide, carbon dioxide, particulate matter, black smoke, etc.), harming human health and the environment. Nano-emulsifying a small amount of water into the fuels significantly reduces these harmful emissions by lowering the local flame temperature and making the fuels burn more completely. The resulting emulsion fuels have greater combustion efficiency and can be used in unmodified boilers or engines.

Petroleum jet fuel is used to cool various engine and airframe components in commercial and military aircraft. If dissolved oxygen is present in the thermally stressed fuel, deposits are formed in various vital aircraft devices (fuel system actuators, injectors, nozzles, spray bars, fuel lines), obstructing the flow and potentially causing catastrophic failure of the fuel system. The removal of dissolved oxygen from the fuel by ultrasonic degassing makes it thermally stable and prevents the formation of these deposits.
cell disruption extraction-2
Industrial Sonomechanics offers high-amplitude laboratory, bench, and industrial-scale ultrasonic processors for upgrading petroleum fuels by desulfurization, emulsification with water and degassing. The processors are based on our patented Barbell Horn® Ultrasonic Technology (BHUT), which makes it possible to implement high-intensity ultrasonic treatment in industrial manufacturing processes while guaranteeing reproducible and predictable results at any scale of operation.

Case Studies & Application Reports

Production of Emulsion Fuels
APPLICATION REPORT
Download PDF
Crude Oil Desulfurization
APPLICATION REPORT
Download PDF
 
 
View all case studies

Blog Posts

Recap: 4th International Process Intensification Conference (IPIC4)
09/10/26

Recap: 4th International Process Intensification Conference (IPIC4)

Recap: 4th International Process Intensification Conference (IPIC4)

Industrial Sonomechanics (ISM) was honored to participate in the 4...

Read more...
Recap: Adhesives & Bonding Expo
08/03/26

Recap: Adhesives & Bonding Expo

Recap: Adhesives & Bonding Expo

Industrial Sonomechanics (ISM) had a great time exhibiting at the ...

Read more...
Ultrasonic Extractor Pro-Lite
06/30/26

Pro-Lite™: Semi-Automated Ultrasonic Extractor for Pilot-Scale Production

Ultrasonic Extractor Pro-Lite

We are excited to spotlight theUltrasonic Extractor Pro-Lite™— a sem...

Read more...
Read All Blog Posts

Customer Testimonials

Ed Urquhart, President & CEO at Vernay

“As former CEO of Markisches Werk Halver (MWH) I have had the opportunity to work with ISM, its staff, and its patented Barbell Horn Ultrasound Technology for several years. MWH is a leading manufacturer and technology development company located in central Germany. During my tenure there, we identified ISM as a company with strong management and technical expertise, together with a unique and sustainable technology advantage. ISM’s Barbell Horn technology allows large horn output diameters in combination with high horn gains to optimally match the transducer to the load, enabling high intensity laboratory setups to be implemented on an industrial scale. MWH supplied ultrasound equipment to SulphCo, Inc., an Amex listed company with a technology for using ultrasound to remove sulfur from crude oil and distillates. As a long-time director on SulphCo’s Board, I was able to witness first hand that ISM’s approach and patented technology were instrumental in evolving from a laboratory scale to a commercial scale in this demanding application. As a technically trained engineer, I believe that ISM has the experience and the technology applicable in multiple industries, including algae processing for biofuels manufacturing, emulsion and dispersion production, wastewater treatment, etc. I look forward to many new great things from ISM and would recommend them without hesitation.”
See More Customer Testimonials

Videos

  • ISM’s Barbell Horn Ultrasonic Technology Introduction and How We Scale Up
  • Water in Diesel Nanoemulsion Prepared by High-Intensity Ultrasound
  • Making a Translucent Nanoemulsion with ISP-3000 in the Flow-Through Mode
Watch all videos

Ebooks

  • MAKING STABLE EMULSIONS: A Guide to Formulation and Processing Conditions Optimization
    Download PDF

FAQs

  • ULTRASONIC EMULSIFICATION: Frequently Asked Questions
    Read FAQs

Have Questions?

Consult with a product specialist
or request a quotation

Contact Us

Frequently Asked Questions

What is the LSP-600 ultrasonic processor used for?

The LSP-600 is ISM’s laboratory-scale ultrasonic processor designed for feasibility testing, R&D, and process optimization. It is used for nanoemulsion formulation, extraction and cell disruption, degassing, dispersing and deagglomeration, and nano-crystallization at lab scale. It handles liquid volumes from 15 mL to 2 L and operates in both batch and flow-through configurations.

What makes the LSP-600 different from a standard lab sonicator?

Unlike conventional lab sonicators, the LSP-600 uses ISM’s patented Barbell Horn® Ultrasonic Technology (BHUT), which generates significantly higher ultrasonic amplitudes (up to 100 microns) than standard probes. It is also engineered for direct scale-up — any process developed on the LSP-600 can be transferred to the BSP-1200 or ISP-3600 without re-optimization.

What is the processing capacity of the LSP-600?

The LSP-600 handles 15 mL to 100 mL in batch mode with the Conventional Horn (CH), 100 mL to 500 mL in batch mode with the Full-Wave Barbell Horn (FBH), and 500 mL to 2 L in flow-through mode. Productivity rates range from approximately 200 mL/h for demanding tasks like pharmaceutical nanocrystallization, up to 10+ L/h for fast processes like degassing.

Is the LSP-600 globally compliant?

The LSP-600 is built with global compliance in mind. All wetted parts — 316 stainless steel reactor chamber, Ti6Al4V titanium horns, and Buna-N or Teflon gaskets — are food compatible. It carries CE and TÜV certification and is used globally in pharmaceutical research studies and various R&D trials.

Can the LSP-600 scale up to production?

Yes. The LSP-600 is specifically designed as the first step in ISM’s scale-up pathway: LSP-600 (lab) → BSP-1200 (bench) → ISP-3600 (industrial). Because all three processors use the same BHUT technology, process parameters developed on the LSP-600 transfer directly — with no loss in amplitude, processing conditions, or result reproducibility.

Footer

footer logo

Photograph of Industrial Sonomechanics Headquarters

Quick Links

  • FAQs
  • Blog
  • Contact Us
  • Shop Spare Parts
  • Shop NanoStabilizer®
  • Events

Connect With Us

+1-‪786-233-9255‬
7440 SW 50th Terrace #109
Miami, FL 33155‬
co*****@***********cs.com‬
  • Facebook
  • Instagram
  • LinkedIn
  • Twitter
  • YouTube
© Industrial Sonomechanics 2026

[pum_remote_content method=”load” load_css_selector=”.entry-title” loading_icon=”lukehass/load1″ min_height=”200″][/pum_remote_content]

ggga

 

Webcast Recording: Ultrasonic Liquid Processing for Cannabis Oil Nano-Emulsification & Extraction

Translucent Nanoemulsion Produced with an Industrial-Scale Ultrasonic Processor, ISP-3000

Ultrasonics 2016 Conference Presentation by Dr. Alexey Peshkovsky, Industrial Sonomechanics, LLC.

Can CBD or THC be Made Water-Soluble?

Barbell Horn Ultrasonic Technology by Industrial Sonomechanics

Can CBD or THC be Made Water-Soluble?

Ultrasonic Degassing of Water with Detergent

Translucent Nanoemulsion Produced with an Industrial-Scale Ultrasonic Processor, ISP-3000

Ultrasonic Degassing of Heavy Industrial Gear Oil

Ultrasonic Dispersion of Carbon Black in Water, 750 ml Batch

Ultrasonic Dispersion of Carbon Black in Water, 10 Liter Batch

Ultrasonic Cavitation Produced by HBHO at Amplitudes of 30 and 100 microns

Ultrasonic Removal of Air Bubbles from Epoxy Resin, Batch Mode

Water in Oil Nanoemulsion Prepared by High-Intensity Ultrasound

Barbell Horn Ultrasonic Technology by Industrial Sonomechanics

BSP-1200 Bench-Scale Ultrasonic Processor – Barbell Horn Replacement Procedure

Algae Oil Extraction Using High-Intensity Ultrasound